Umshini Wokujula Onesivinini Esikhulu: Injini Esebenzayo Yokwenza Izintambo Nekhebula

Esikhathini sanamuhla sobuchwepheshe esithuthuka ngokushesha, njengabathwali ababalulekile bokudluliswa kwamandla kanye nokuxhumana kolwazi, izintambo kanye nezintambo kubaluleke kakhulu ngokwezinga nokusebenza. Futhi imishini yokuxhuma ngesivinini esiphezulu, njengemishini ebalulekile ohlelweni lokukhiqiza izintambo nezintambo, idlala indima ebaluleke kakhulu.

 

I-NHF 300 - 500 umshini wocingo olunesivinini esikhulu (i-mechanical pitch), okungukuthi, i-Doublo Twist Stranding Machine, nokusebenza kwayo okuhle kakhulu nobuchwepheshe obuthuthukisiwe, isibe injini ephumelelayo yokukhiqiza izintambo nezintambo.

 

Lo mshini wokuxhumanisa onesivinini esikhulu wamukela ukwakheka okuphindwe kabili ukuze kuqinisekiswe ukuthi akukho ukubalekela emgwaqeni phakathi nenqubo yokubophela, okwenza ngcono kakhulu ikhwalithi yomkhiqizo. Ifanele i-high-speed strand ye-7-strand (i-class 2 conductor steel wire) kanye nezintambo eziningi (i-class 5 conductor) izintambo, futhi isetshenziswa kabanzi ekukhiqizeni izinhlobo ezahlukene zezintambo nezintambo.

 

Wonke umshini wamukela isistimu yokulawula ye-HMI + PLC, eqaphela ukusebenza okuhlakaniphile nokulawula okunembile. Abaqhubi bangakwazi ukusetha kalula imingcele ehlukahlukene futhi baqaphe inqubo yokukhiqiza ngokusebenzisa isikhombimsebenzisi somshini womuntu, ukuthuthukisa ukusebenza kahle kokukhiqiza nokuzinza komkhiqizo. Ngesikhathi esifanayo, isondo lokudonsa lingashintshwa ukuze kumiswe iphimbo lokudonsa ukuze lihlangabezane nezidingo zokukhiqiza zezicaciso ezihlukene zezintambo nezintambo.

 

Uma sibheka imingcele yezobuchwepheshe, umshini wocingo we-NHF 300 - 500 onesivinini esikhulu unezinzuzo ezisobala. Isibonelo, i-reel yokuthatha ye-model XJ500 inobubanzi obungu-500mm, engakwazi ukufaka izintambo eziningi; indawo yokuthwala ephezulu ingu-2.0mm², elungele ukukhiqizwa kwemininingwane ehlukahlukene yezintambo; isivinini sokujikeleza sifinyelela ku-3000rpm, isivinini sokumisa singafinyelela ku-600tpm, futhi isivinini sokukhiqiza singafinyelela ku-160M/min, sithuthukise kakhulu ukusebenza kahle kokukhiqiza. Amandla emoto angama-55KW, ahlinzeka ngokusekelwa kwamandla okuqinile ekusebenzeni kwemishini ngesivinini esikhulu.

 

Enqubweni yokukhiqiza izintambo nezintambo, indlela yokusebenzisa imishini yokuxhuma ngesivinini esiphezulu ibalulekile. Okokuqala, opharetha badinga ukusetha ngendlela efanele imingcele yemishini efana ne-stranding pitch nesivinini sokuzungezisa ngokuya ngemisebenzi yokukhiqiza kanye nokucaciswa kwekhebula. Phakathi nenqubo yokukhiqiza, bhekisisa kakhulu isimo sokusebenza kwesisetshenziswa futhi ulungise imingcele ngesikhathi ukuze uqinisekise ikhwalithi yomkhiqizo. Ngesikhathi esifanayo, gcina futhi ugcine imishini yokwandisa impilo yesevisi yemishini.

 

Njengoba sibheke phambili emakethe yesikhathi esizayo, ngokuthuthuka okuqhubekayo komnotho womhlaba kanye nenqubekelaphambili eqhubekayo yobuchwepheshe, isidingo sezintambo nezintambo sizoqhubeka nokukhula. Ikakhulukazi emikhakheni efana namandla amasha, ezokuxhumana, ezokuthutha ngololiwe, njll., isidingo sekhwalithi ephezulu nekhwalithi ephezulu yezintambo namakhebuli siphuthuma nakakhulu. Lokhu kuzoletha amathuba emakethe abanzi emishini exhunywe ngesivinini esiphezulu.

 

Imishini yesikhathi esizayo exhunywe ngesivinini esiphezulu izohlakanipha kakhulu futhi izenzekele. Ngokwethula ubuchwepheshe bezinzwa obuthuthukisiwe kanye nama-algorithms obuhlakani bokwenziwa, okokusebenza kungafinyelela ukuzihlola nokuzilungisa, ukuthuthukisa ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo. Ngesikhathi esifanayo, ngokuthuthukiswa okuqhubekayo kwezidingo zokuvikela imvelo, imishini yokudonsa isivinini esiphezulu izonaka kakhulu ukongiwa kwamandla nokuvikelwa kwemvelo, yamukele amamotho asebenza kahle kakhulu kanye nobuchwepheshe bokulondoloza amandla ukuze kuncishiswe ukusetshenziswa kwamandla kanye nokungcoliswa kwemvelo.

 

Ezimbonini zamakhebula, imishini efana ne-NHF 300 - 500 yomshini wocingo onesivinini esikhulu inezidingo ezibalulekile. Okokuqala nje, ingathuthukisa ukusebenza kahle kokukhiqiza futhi ihlangabezane nesidingo esikhulu sezintambo namakhebuli emakethe. Okwesibili, umphumela wayo wekhwalithi ephezulu ungaqinisekisa ukusebenza nokuthembeka kwemikhiqizo futhi uthuthukise ukuncintisana kwemakethe kwamabhizinisi. Ngaphezu kwalokho, uhlelo lokulawula oluhlakaniphile nezici ezisebenziseka kalula zinganciphisa izindleko zabasebenzi futhi zithuthukise amazinga okuphatha ukukhiqiza.

 

Ngamafuphi, njengenjini esebenza kahle yokukhiqiza izintambo nezintambo, imishini yokuxhuma enesivinini esikhulu izodlala indima ebaluleke kakhulu emakethe yesikhathi esizayo. Amafekthri amakhebula kufanele ethule ngenkuthalo okokusebenza kwemishini edonsa kanzima ngesivinini esiphezulu, athuthukise ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo, ahlangabezane nesidingo semakethe, futhi azuze intuthuko esimeme.630P umshini wokuhlanganisa


Isikhathi sokuthumela: Sep-25-2024